Outstanding erosion/corrosion resistance!
Repairs Damaged Equipment - Protects New Components.
The Most Advanced Polymer Composite Coating System Available!
METALCLAD CeramAlloy CL+AC is a 100% solids, two component, liquid polymer composite used for repairing, resurfacing and coating components to provide outstanding fluid flow erosion and corrosion resistance.
When mixed, METALCLAD CeramAlloy CL+AC is a viscous liquid. CL+AC cures to a hard, ceramic-like material with an extremely smooth surface finish.
High Performance Polymer Composite for resurfacing and protecting all types of fluid flow components from aggressive erosion and corrosion damage.
- Apply by Brush, Roller or Flexible Applicator
- Requires No Heat
- Unlimited Shelf Life
- 100% Solids
- Safe & Simple To Use
METALCLAD CeramAlloy is qualified for AFFF (aqueous film forming foam) stations and high-traffic interior passageway protection on U.S. Navy vessels as detailed in MIL-PRF-32171 "The material covered by the specification is intended for use as high durability, wear resistant deck coating for use in high traffic areas, with minimal maintenance. The coating may be supplied with or without aggregate
Technical Data
- Volume capacity per kg.
- 36 in3 / 592 cc
- Mixed density
- 0.061 lbs per in3 / 1.69 gm per cc
- Coverage rate per kg. @ 12 - 15 mils
- 14 - 16 ft2 / 1.4 m2
- Shelf life
- Indefinite
- Volume Solids
- 100%
| Mixing ratio | Base | Activator |
|---|---|---|
| By Volume | 3.3 | 1 |
| By Weight | 6 | 1 |
Colors
Blue
Gray
Note: Other colors are available on a “special order” basis. However, there are minimum / multiple quantity requirements for such orders and there may be an increase in cost. Additionally, due to formulation restrictions, not all colors are possible for all materials. Speak to your local ENECON Sales Representative for more information.
Due to monitor / printer differences, actual colors may vary slightly from the representations appearing in this chart.
Working Life and Cure Times
| Ambient Temperature | Working Life | Machining Light Load | Full Mechanical | Chemical Immersion | |
|---|---|---|---|---|---|
| 41°F | 5°C | 4 hrs. | 48 hrs. | 96 hrs. | 10 days |
| 59°F | 15°C | 2 hrs | 24 hrs. | 48 hrs. | 5 days |
| 77°F | 25°C | 1 hr | 12 hrs. | 24 hrs. | 3 days |
| 86°F | 30°C | 40 min. | 8 hrs. | 20 hrs. | 2 days |
Physical Properties
| Typical Values | Test Method | ||
|---|---|---|---|
| Compressive strength | 13,500 psi | 945 kg/cm2 | ASTM D-695 |
| Flexural strength | 8,000 psi | 560 kg/cm2 | ASTM D-790 |
| Hardness - Shore D | 85 | ASTM D-2240 | |
| Taber Abrasion Resistance | |||
| CS-17 Wheel, 1000 cycles, 1 Kg Load Dry - 12.5 mm3 loss | ASTM D-4060 | ||
| H-10 Wheel, 1000 cycles, 1 Kg Load Wet - 160.6 mm3 loss | ASTM D-4060 | ||
| Tensile Shear Adhesion | |||
| Steel | 4000 psi | 280 kg/cm2 | ASTM D-1002 |
| Aluminum | 2500 psi | 175 kg/cm2 | ASTM D-1002 |
| Copper | 3000 psi | 210 kg/cm2 | ASTM D-1002 |
| Stainless Steel | 4100 psi | 287 kg/cm2 | ASTM D-1002 |
| Surface resistivity | 1 x 1015 ohms | ASTM D-257 | |
| Volume resistivity | 1 x 1015 ohm/cm | ASTM D-257 | |
| Dielectric constant | 7.5 | ASTM D-150 | |
| Dielectric strength | 652 volts/mil | ASTM D-115 | |
| Breakdown Voltage | 6.1 Kv | ASTM D-115 | |
Chemical Resistance
| Acetic acid (0-10%) | EX | Methyl alcohol | G |
| Acetic acid (10-20%) | G | Methyl ethyl ketone | G |
| Acetone | G | Nitric acid (0-10%) | EX |
| Aviation fuel | EX | Nitric acid (10-20%) | G |
| Butyl alcohol | EX | Phosphoric acid (0-5%) | EX |
| Calcium chloride | EX | Phosphoric acid (5-10%) | G |
| Crude oil | EX | Potassium chloride | EX |
| Diesel fuel | EX | Propyl alcohol | EX |
| Ethyl alcohol | G | Sodium chloride | EX |
| Gasoline | EX | Sodium hydroxide | EX |
| Heptane | EX | Sulfuric acid (0-10%) | EX |
| Hydrochloric acid (0-10%) | EX | Sulfuric acid (10-20%) | G |
| Hydrochloric acid (10-20%) | G | Toluene | G |
| Kerosene | EX | Xylene | EX |
EX - Suitable for most applications including immersion
G - Suitable for intermittent contact, splashes, etc.
